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What causes wrinkles or curling in thermal lamination film?

2026-10-09

Wrinkles and curling are usually machine-side or condition issues rather than a defect in the film itself. Common causes include excessive roller pressure, damaged or worn rollers, uneven pressure between the heating and rubber rollers, inconsistent film tension, and operating temperatures or speeds that do not suit the material. Top-In's guidance specifically points to roller pressure, roller-surface damage and tension imbalance as frequent culprits, so troubleshooting should examine both the laminator and the film together.

Begin by checking roller condition and pressure balance, then confirm tension settings and that the film thickness and adhesive match your machine's parameters. Keeping the laminator calibrated and using the correct film for your substrate typically resolves most cases. If problems persist after adjusting the machine, send us your setup details and a sample of the affected roll and we will help identify whether the film structure or the process needs to change.

What causes wrinkles or curling in thermal lamination film? 1

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Being the largest Bopp thermal film manufacturer in China, Top in contains 3 plants in Sichuan Pronvice and 2 branch offices in Foshan and Chongqing city with 9 production/coating lines and 15 splitting machines.

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